Leading Electric Motor Manufacturers
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Electric Motor Manufacturers Catagory
Xinnuo is currently successfully catering to clients across the world with high-grade motors.
Xinnuo is currently successfully catering to clients across the world with high-grade motors.
Electric Motor Manufacturers Specifications
|Altitude||No more than 1000M|
|Rated frequency||50HZ, 60HZ|
Data Sheet of Electric Motor Manufacturers
Packing of Electric Motor
Electric Motor Manufacturers | The Complete FAQ Guide
Electric motors consume almost 50% of the total global electricity. That tells how vital an electric motor is. The electric motor is an essential aspect of modern life. From day to day life to large industrial production, electric motors are mandatory in every field. Therefore, electric motor manufacturers play a crucial role from behind the scenes of modern civilization.
As a leading electric motor manufacturer in China, we face various questions about different aspects of electric motors. That prompted us to create a complete FAQ guide on Electric motor manufacturers.
1. What is an Electric Motor?
An electric motor converts electrical energy into mechanical energy. This device turns the electricity into the mechanical rotation of a rotor or spindle. This rotation is then converted into linear motion in different applications.
Most electric motors uses the magnetic field of the motor and electric current to produce force in the form of torque.
Figure 1 – Electric motor
Electric motor manufacturers produce a wide range of products that can work in various voltages according to the available supply and applications type.
2. What Do Electric Motor Manufacturers Do?
The number of electric motors used in large buildings, infrastructures, and different industries globally is over 300 million. Every year more than 30 million motors are sold globally. And the market is growing day by day.
All of those electric motors are produced by electric motor manufacturers. They design different electric motors to fulfil the market need. Electric motor manufacturers also have a dedicated R&D team to develop new products and improve the old ones.
To produce high-quality electric motors, excellent electric motor manufacturers possess skilled and experienced engineers. Besides, they also have a top-quality manufacturer team.
Good quality electric motor manufacturers also provide excellent manufacturing facilities such as the latest machines, testing environment, and production capabilities.
Manufacturing and selling are never effective without excellent customer care service. Therefore, electric motor manufacturers also provide perfect after-sales service.
From order taking to product design, from manufacturing to quality test, from packaging to delivering to the customers’ doorstep, electric motor manufacturers complete every step with utmost professionalism.
3. What Are The Types of Motor That Electric Motor Manufacturers Make?
Electric motor manufacturers produce a wide variety of electric motors for various purposes. Here are the types of motors that electric motor manufacturers make:
Types by Current Source
AC or Alternating currents power up the AC motors. In this case, the alternating currents pass through the coils and generate a rotating magnetic field resulting in torque to an output shaft. These motors do not need any commutator. Standard AC motors include generators, inverters, and power grids.
Figure 9 – AC Motor
DC motors, on the other hand, gather their power from the direct current. The voltage collected from the current rotates an armature winding. In this case, the permanent magnet is acted by non-rotating armature field frame winding.
Figure 10 – DC motor
If you are using a DC motor, you can control the speed by changing the applied voltage or adjusting the field frame current. Electric motor vehicles, rectifiers and batteries are some of the most used sources for DC currents.
Types by Construction
These types of motors are also famous as commutated electric motors. These are one of the two major types of electric motors according to the internal constructions. Electric motor manufacturers provide various types of brushed motors for specific reasons.
Brushless motors are the next generation of brushless motors. Therefore, they are more efficient and come with more lifespan than brushed motors.
As they are more efficient and have more lifespan, they rapidly replace the brushed motors in various applications. For example, most products come with brushless motors in the power tool industry instead of brushed ones.
These motors use gear heads to vary speed.
Electric Hub Motors
These types of motors are placed into the hub of a wheel. They are responsible for driving the wheel.
Types Employing Motion
You will see different types of motors according to motor motion. Some of them are Single-phase, three-phase, linear, stepper and 12 Volt motors. These motors use AC current and are primarily used in large applications and industrial productions.
Three-phase electric motors come with a simple design and have high efficiency. In most cases, they are a type of induction motor. A three-phase motor uses three alternating currents (AC) and converts them to mechanical energy.
As one of China’s best three-phase electric motor manufacturers, Xinnuo motors produce highly efficient and long-lasting three-phase motors. Our three-phase motors are used all over the world in various industries and applications.
Figure 11 – Single Phase and three phase motor
They are another example of induction motors. These motors use single-phase AC current to produce mechanical energy.
Our top-quality efficient single-phase motors helped us to become one of the most famous electric motor manufacturers in China.
As the name suggests, this motor provides straight or linear mechanical energy. That is to say; linear motors deliver motion over a single plane.
They are primarily like 3-phase synchronous motors. But here is the difference, a 3-phase synchronous motor can rotate without any break. Stepper motors, on the other hand, need to start and stop continuously. You would see stepper motors in robots and 3-D printers.
Types According to Energy Conversion Method
This is the classification type. Electric motor manufacturers also manufacture motors according to the electric conversion method. There are four basic types – Induction, Synchronous, Servo, and electrostatic motors.
They are a type of AC motor. These motors create energy from the voltage using a travelling current and rotor that travels simultaneously. And they make a rotating magnetic field together. Synchronous motors can supply the persistent speed while changing torque.
Figure 12 – Synchronous motor
They are also famous for asynchronous motors. Induction motors use the electromagnetic induction principle to function. The working process of this motor depends on a moving conductor. When the conductor moves through the electric field, it produces voltages. These motors are cheaper than synchronous motors.
These motors work by attraction and repulsion of electric charges. Though they use lots of power, they are available in small sizes. For example, you will see electrostatic motors in micro-mechanical systems.
Servo motors use Servomechanism or Servos that can read errors and automatically correct them. These motors also have in-built microcontrollers. You can move along with exact degrees. They are exceptionally small and used in sophisticated applications such as robotics.
4. Electric Motors Can Use in What Kinds of Industries?
Electric motor manufacturers produce motors for every industry. From DIY power tools to large scale production, electric motors are everywhere. Therefore, it is pretty impossible to list all the industries or applications that use electric motors in such a short scope.
Here are some of the industries that service from electric motor manufacturers:
General Machinery: Almost every industrial application is based on some general types of machinery such as assembly line and production machines. Every industry wants its machines to run smoothly and over an extended period of time.
Agricultural Technology: Equipment used in agriculture industries require gear motors and standard motors. Motors in the agriculture industry must be durable and sustain harsh environmental conditions.
Figure 13 – Industrial applications of electric motors
Appliances: Electric motors are an integral part of our home appliances. From CD/DVD drive to a washing machine, everything we use to get mechanical energy from electricity is powered by electric motors.
Fans and air conditioners – Fans and air conditioners use electric motors at their core. Electric motor manufacturers create various motors for Air conditioners and Fans. In Xinnuo motors, we deliver high-quality Air pumps and axial fans.
Conveyor systems – Conveyor, is an integral part of many industrial productions. There are various types of conveyors such as Automotive conveyors, Aero mechanical conveyors, Belt conveyors, Chain conveyors, etc. All of those conveyors use electric motors at their core.
Transportation equipment – There are electric motors in every piece of transportation equipment. Electric motor manufacturers can also produce customized motors for transportation equipment.
Warehouse sorting equipment – Modern warehouses use warehouse sorting equipment, and they use electric motors.
5. Which Country’s Electric Motor Manufacturers Export Most Electric Motors?
Electric machinery is the topmost exporter and imported product in the world. Electric machinery includes electric motors, which turn electric energy into mechanical energy, generators that turn mechanical energy into electrical power, and other electromagnetic machines. Among them, electric motors are the most exported and imported items all over the world.
Figure – China has the most electric motor manufacturers
China is the leading exporter of electric machinery globally. And there is no surprise that China Electric motor manufacturers are also leading the export market.
In 2019 Chinese Electric motor exporters exported USD 12.7B worth of electric motors all over the world. The leading destination of these electric motors was the United States of America USD 1.92Billion, Japan USD 897 Million, Mexico 843 Million, Hongkong USD 749 Million and Germany USD 700 Million.
China exported to Vietnam USD 77.5 Million, Chile USD 72.6 Million, and Brazin USD 58.6 Million between 2018 to 2019, which were the fastest among those countries.
In June of 2021 June, Chinese electric motor manufacturers recorded USD 1.31 billion exports all over the world.
For the covid 19 pandemic Chinese market saw a decline in the electric motor export, but the country has overcome the situation in 2021.
6. What Facilities should Electric Motor Manufacturers’ Factories have?
Electric motors are sophisticated products. Therefore, excellent manufacturing facilities are mandatory for producing high quality and efficient motors.
When you are manufacturing products, you need both facilities and equipment to operate the projected production volume throughput or capacity. Having said that, electric motor manufacturers must have the latest and efficient machinery, testing capabilities and equipment on-site and in-house.
Let’s describe the facilities electric motor manufacturers should have in brief:
Raw Material Warehouse
Everything begins with the raw materials. Whether electric motor manufacturers are producing small motors or industrial grade motors, raw materials are the foundation. Electric motor manufacturers should have a particular purchase team and executives to conduct thorough inspections of the raw materials.
Electric motor manufacturers should have a stamping workshop for metalworking or stamping processes. Raw materials first go to the stamping workshop for processing.
A rotor is an item that is situated inside the stator. Top Electric motor manufacturers use sophisticated CNC machines to produce rotors with nearly 0% tolerance. CNC machines are also excellent for mass production. In Xunno motors, we manufacture 15,000 motors per month using CNC machines.
Single-phase and three-phase motors use Aluminium-based frames for additional durability. CNC lathe machines are used to create frames. Manufacturing frames is a sophisticated task.
The embedding workshop is the place where all the embedding tasks are done. Top electric motor manufacturers have an automatic wire insertion process installed to ensure fast production. Our workers in embedding workshops have over 20 years of experience.
Here insulation dipping treatment is done. This is a complicated mechanism, and only experienced electric motor manufacturers can maintain global-grade F-Class insulation standards for all motors.
An installation workshop is a place where electric motor manufacturers do the assembly and installation works. In Xunno motors, we have three installation workshops equipped with efficient machinery and workers.
Electric motors are very sophisticated items. Therefore, proper packaging is as important as production. Top-rated electric motor manufacturers pack every motor in a honeycomb box, maintaining reasonable precautions.
Professionally Trained Manufacturing Team and Engineers
Manufacturing motors is a complicated task, and electric motor manufacturers can not produce high-quality motors without handy engineers and a manufacturing team.
Successful electric motor manufacturers maintain an excellent working relationship with trained professionals, such as trained engineers, quality control team, professionals, supply chain, manufacturing experts, logistics, customer support, sales, etc.
7. Which is the Best Electric Motor Manufacturer In China?
Chinese electric motor manufacturers are leading the world. No country produces and exports more electric motors than China does. And that’s why China has tons of electric motor manufacturers.
Among all the electric motor manufacturers, Xunno motors have developed a unique brand value all over the world. Xinnuo motors are famous for producing high-grade single-phase and three-phase electric motors. Xinnuo motors were founded in 2000, which is not that old if we consider other prominent electric motor manufacturers in China.
Figure 15 – Xinnuo motors in cantonfair
But we showed our capabilities and excellence within a very short time. It took us seven years to achieve production line efficiency. At the end of 2015, our production output reached 15 million USD.
With that success, we started our own R&D team to develop permanent magnet synchronous motors. And we show our success three years later in 2019 by launching our first permanent magnetic industrial ceiling fan.
We proudly exhibition our products in various shows in China and outside China. Some of the most successful exhibitions for us were the 125th Canton Fair, Hannover Messe Germany 2019, The 8th Taizhou Industrial Exhibition, etc.
As one of the best electric motor manufacturers in China, we have one of the best manufacturing facilities and quality control processes. Besides, we are equipped with highly trained professionals, engineers, sales and project management teams.
8. What are Characteristics of Excellent Electric Motor Manufacturers?
Electric motors are widely used, which is why there are lots of electric motor suppliers all over the world. Even in China, there are lots of electric motor manufacturers. And if you google for electric motor manufacturers, you will find lots of options.
However, all of them don’t have the best production capability and expertise to produce the best quality electric motors. Therefore, you should take a close look and do some research before choosing electric motor manufacturers.
Here are some characteristics of electric motor manufacturers you should consider:
Engineering Expertise, Experience and Resources
Expert electric motor manufacturers should have appropriate expertise and resources. Their DFM or Design and Manufacturing is crucial to produce efficient and durable motors.
One crucial suggestion from us, if the electric motor supplier has a similar design, then ask them what their highest production volume was. Expert electric motor manufacturers must have the capability to produce a high amount of production with efficient design.
Production capability defines the strength of electric motor manufacturers. Remember, it’s not about the production volume only and how fast they can produce without compromising quality.
In addition, they must have an intense quality control procedure throughout the production process to ensure every motor is of the same quality. ISO9000 is the baseline quality management system, and a must-have requirement and top electric motor manufacturers follow the guideline efficiently.
The ability to produce an accurate quote and swift turnaround is the key to your success. Excellent electric motor manufacturers are proactive. They always give you product updates spontaneously, and you don’t have to chase them to get the update.
Effective communication is the basis of building a good relationship. And when electric motor manufacturers communicate with you and provide you updates, that means they will not delay delivering your products.
Raw Materials Sourcing and Planning
Sourcing raw materials is a specialized quality. Prominent electric motor manufacturers have excellent sourcing capabilities and source their raw materials from reputed suppliers.
They must have an experienced team and all the resources to check quality in various manufacturing steps. Moreover, they also should offer third party inspections from the clients.
9. What Certificates are Necessary For Importing Electric Motors from China?
Typically you can import any electric motors without any special documentation. But there are some specific rules and regulations applied by some countries.
For example, if you are importing from China, you will need BIS certification. Previously the Indian Government imposed this rule on importing footwear and leather products.
But in November 2020 Department for Promotion of Industry and Internal Trade (DPIIT) provided a list of electrical items for which importers must have BIS certificates. Electric motors are one of those 18 electrical products on the list.
Unfortunately, we do not provide BIS certificates. Therefore, if our clients from India can deal with DIS certificates, we can export our motors to India.
So, if you are planning to import from Chinese electric motor manufacturers, first learn if there are any special requirements in your country.
If you do not know and can not find out the information, please send us a message, and our sales team will assist you with the rest.
10. What Design Factors do Electric Motor Manufacturers Consider?
Efficient electric motor manufacturers look after every aspect when they design the motor. That is why design factors are important. Here are some of the design factors good electric motor manufacturers keep in their minds.
- Life Cycle
- Frame size
- Ambient Temperature
- Ventilation process
- Production cost
- Operational cost
11. What Should be The Quality Procedures of Electric Motor Manufacturers?
You can interpret the word “quality” in many ways. In casual terms, quality can mean ‘doing the job in the right manner.’ But an excellent electric product does more than that. So, when we are talking about the quality of electric motors, we are referring, exceeding the customers’ expectations.
Raw Material Test
The quality of your motor mostly depends on the quality of the raw materials. So, testing raw materials makes sure you are getting a product built with flawless materials. Checking the raw materials when they arrive is not sufficient. Electric motor suppliers should also check the raw materials every week as we do in the Xun no motors.
This test is performed to eliminate the chance of rotary valve scraping and other failure rates. However, this test is conducted by electric motor manufacturers, but at Xinnuo motors, we also take a different approach. We use a dynamic balance testing process for each rotor that comes from our factory. Performing this test, we eliminated trembling, and Hitler found it on the drive shaft. In addition, this test ensures a high life span and high stability of the motor.
Stator Surge Test
Stator surge test detects the fault or failure rate. These standalone tests detect the weakness in turn-to-turn isolation. Hence, this is a very important test done by electric motor manufacturers.
No-load Current Detection
The no-load current detection test enhances the winding resistance and, with that, increases the megger value.
Accumulation test detection can identify any leakage in motors made of plastic and steel. For further leak detection in Xunno motors, we use an AQ leak detector.
In the final step, electric motor manufacturers perform some general inspections, such as scratches, blemishes, chipping and other damages or flaws. In addition, we perform checks before packaging so that the motors sustain longer.
12. What Should be The Electric Motor Manufacturers’ Approach to Customer Service?
For every business, customer satisfaction is the prime benefit of their services and products. That’s why most companies have their dedicated customer service or call centre. But having a call centre or dedicated customer service department is not enough if the process is not good. Some companies use their customer service team as a sales business tool.
- Electric motor manufacturers should follow the below procedure:
- Analyzing customers’ needs.
- Planning the prototype and final production
- Implementation of the project
- Evaluation of customers demand
- Analyzing customers’ requirement
- Receiving complaints from customers and providing the best possible solutions.
Xunno motors became one of the best electric motor manufacturers because of our customer service process. We handle every customer irrespective of their order volume. If any of our clients face any issue, we listen to them and take care of the issue with optimum professionalism.
13. How Big is The Global Electric Motor market?
In 2017 the global market size of electric motors (DC Motors, AC motors and Hermetic motors) was USD 96,967.9 million. And the projected market size of electric motors in 2025 is USD 136,496.1 million.
Figure 16 – Electric motor market
The growth rate of electric motors is 4.5%. Electric motor manufacturers are making tremendous updates in this sector, and more and more industries are using electric motors.
14. Do Electric Motor Manufacturers Provide Custom Design Motors?
Yes, electric motor manufacturers provide custom design motors. You have to place orders describing the fundamental requirements for your custom design motors, and electric motor suppliers will take care of the rest.
But before placing orders for your custom motors, you should look for the experience of the motor supplier as it needs a high level of expertise.
15. Do Electric Motor Manufacturers Offer Parts Replacements?
Yes, electric motor manufacturers offer parts replacements. You have to find a nearby customer service centre, and you can replace the parts. If you can not find any nearby centre contact your supplier and they should assist you with the process.
16. What is the Standard MOQ of Most Electric Motor Manufacturers?
There is no lower limit for MOQs. It depends on the motor type and the projects. If you want low MOQs, you can send us a message, and our sales team will answer the minimum number of orders you can place for your project.
17. What Certification Should Electric Motor Manufacturers Have?
Electric motor manufacturers must have an ISO9000 certificate to ensure product quality. But you should look for other certifications when you are looking for a supplier. For example, a certificate of compliance is a vital certification for electric motor manufacturers in China.
FIgure 17 – ISO9000
You should also check the license and other approval certificates of the company. Besides, you have to make sure that their license is up to date.
18. Do Electric Motor Manufacturers Help to Ship products?
Yes, they do. Helping with shipping is a service most electric motor manufacturers offer. But here is the thing, they should not make you use any specific freight or transport service. Transportation can affect the overall cost by a great deal.
Good electric motor manufacturers are flexible, and you can choose any shipping method you want. In addition, the motor supplier will provide detailed documentation on how to handle the products throughout the shipping process.
As China is the global export leader and also the number one country exporting electric motors, choosing Chinese electric motor manufacturers will make your life easier as an importer.
19. Can I use Third-party Inspection with Electric Motor Manufacturers?
Yes, most electric motor manufacturers offer third party inspections. You can use your own resources and team to inspect your motors. But, the best way to use the option of third party inspection is by hiring a third party inspection team.
Electric motor manufacturers are not hard to find but finding one for a long term relationship is hard. We maintain a long term relationship with our clients by providing the best quality motors.
We think now you know much better about electric motors and electric motor manufacturers. If you have any project in mind, ask for a quote, or you can send us a message asking any questions. Our technical team will be in touch with you shortly.